Staple-fibre line · YONGXING

Polyester solid/hollow conjugated staple fibre (PSF) production line

Complete line producing solid & hollow conjugated polyester staple fibre from recycled PET — capacity 3,000–50,000 T/Y.

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Install & maintain in Vietnam
12-month warranty

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Overview

Product overview

Recycled polyester staple fibre is made from PET/polyester waste and post-consumed PET bottles for non-woven carpets, wadding, premium pillows, cushions and quilts, spinning yarns and geotextiles; hollow fibre gives good resilience. The whole line has two parts: a spinning line (vacuum/crystallizing drying, extrusion, filtering, spin beam, quenching, winding, drafting and can-traversing) and a finishing line (creel stand, stretching, stacking & crimping, heat-setting and baling). Typical case: a 60 TPD line.

Technical specs

Configuration & specifications

Fiber technical data

Denier Size 1.5Den, 3Den, 6Den, 10Den, 15Den, 18Den, 22Den, 25Den, 33Den

Cut length 44, 51, 64, 76, 102 (As per customer requirement)

Feel siliconised or non siliconised soft as well as harsh feel

Tensile strength 3.5 to 4.5 gm/Denier

Elongation 40 to 60%

Oil Pickup minimum 0.20% to 0.35%

Crimps 3 to 5 per cm

Shades All shades available

Color Fastness 4+

Quality Hollow Conjugate Siliconised Fiber, Hollow Non-Conjugate Siliconised Fiber, Solid Fiber Siliconised/non Siliconised

Vacuum Dryer

Model VC357

Material Inner shell touching material is stainless steel; out shell is Q235-B.

Driving power 5KW

Capacity of drum Full capacity 7m3, effective capacity3.8m3

Rotating speed 9 r/min

Material load Bottle flakes 1900Kg

Moisture content of bottle flakes ≤4%

Moisture content of dried material ＜01%

Drying time according to technic

Heating media Steam

Steam pressure 4Mpa (Max)

Working temperature 130~150℃ (Max)

Limit vacuum degree 3Pa

Outline — Drum 5145×3005×3184

Outline — Dust-collecting barrel фin600×1340

Outline — Cooling barrel фin812×1520

Continuous Crystallizing Dryer

Capacity of wet flakes Conveying System 1 t/h

Capacity of Crystallizing/Drying System 1000kg/h

Capacity of wet flakes Conveying System 1t/h

Size of PET flake 10-12mm, popcorn size : 10-12mm

Water Ratio of Wet flake ≤ 2%

Water Ratio of Dry flakes ≤0.0070%(70ppm)

Masterbatch dosing system

Optical agent dosing system

Extruder

Specification φ160，φ179，φ180，φ190，φ220

Filter

Type vertical, 2 groups of filtrating chambers, exchanging filtrating barrel continuously;。

Heating Power 15kw;

Heating Media Thermal oil. Melt inlet pipe increase static mixer, inner of melt pipe is polished. Melt pipe and spin beam is connected by flange.

Control Use pressure≥25MPa, inlet pressure electronic indication, and automatic control. Indication precision: 0.1MPa. Self-control precision: 0.3MPa.

Spin Beam

Heating media Thermal oil 330# or diphenyl heating.

Heating power Electrical heat, heating power: 72kw (divided in three groups) spin beam use 14mm boiler steel plate, inner of pipe is polished. Spin beam body use tem-keeping cotton to keep heat. Out shell of side and bottom is 2mm stainless steel plate. Top uses 4mm thickness diamond plate. out face is aluminum paint;

Other main machines in the line

Quenching

Winder

Six-roller drafter & Sunflower Wheels

Can Traversing Unit

Creel Stand

Stretcher

Stacker & Crimper

Relax and Heating Setter

Baler

Spinning line + finishing line.

Applications

Highlights & applications

Cushions, pillows, quilts, toys, jackets, mattresses
Non-woven carpet for automobiles; automotive and speaker felts
Polyfill wadding, geotextiles, filter fabrics and acoustic materials

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